a pre-screening for best conditions at a smaller scale like shake flasks
(SF) or spin tubes prior to advancing to the bioreactor stage [15]
(see Note 5).
Furthermore, it is often necessary to provide additional nour-
ishment in the form of a concentrated glucose (e.g., 45% w/v)
solution to keep this nutrient from being fully depleted (see Note
6). Several CHO-derived cells require the addition of glutamine.
Depending on the cell type and the way the gene of interest was
introduced, additional metabolic supplements may be required
(HAT medium, Folate).
Due to the additional stress that the cells may be exposed to in
bioreactors, supplementation of the media with a shear protectant
such as Pluronic might be required [16].
2.4
Antifoam
Generally, antifoaming agents need to be added to the bioreactor to
control the level of foam generated by stirring and gas addition
through the sparger [17]. As these chemicals can have a negative
impact on the cells and downstream purification steps, their addi-
tion should be limited to the minimum necessary [18] (see Note 7).
2.5
Controller
Controllers are available from many different manufacturers and
can often be combined with equipment (bioreactor units, probes)
from another supplier. While these devices can be operated in
different modes with various degrees of complexity and automa-
tion, their core function is to integrate readouts from the bioreac-
tor, like vessel temperature and amount of dissolved oxygen
(DO) and adjust outputs to reach a particular setpoint. To provide
an example, a specific setpoint in DO can be maintained by chang-
ing the rotation speed of the impeller or the amount or composi-
tion of the injected gasses (or both), until the desired DO has been
reached. Furthermore, controllers allow for the automatic addition
of feeds and other additives and the control of the pH as well as
changes in cultivation temperature at a pre-defined time or based
on process data (see Note 8). Table 1 is meant to serve as a general
guideline and starting point for operation parameters.
2.6
Probes
Levels of dissolved oxygen (DO) and pH are typically measured by
probes inserted into the bioreactor. They are available using differ-
ent technologies and in single- and multi-use format. The latter
need to be cleaned and sterilized prior to use and might require
additional calibration and quality control steps at regular intervals.
Conditions for long-term storage also need to be considered. Some
manufacturers of single-use bioreactors now also offer pre-installed
measurement capabilities which however usually require dedicated
equipment [19]. In addition, a number of other technologies
Benchtop Bioreactors in Mammalian Cell Culture: Overview and Guidelines
5